FL-5 CARTON

FL-5 CARTON

EDALE FL5 Single Pass
Paper Board Print & Converting

Highly efficient solution specifically designed for short run folding cartons

SINGLE PASS | LOW WASTE | SHORT RUN | COST EFFECTIVE

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About EDALE FL5 Single Pass Paper Board Print & Converting

High Performance, High Quality Solution For The Cost
Effective Production Of Short Run Folding Cartons

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SHORT SET UP TIME
Under 10 minutes (based on eight colour print, and die)
LOW WASTE
Under 30m (based on eight colour print, and die)
PRINT QUALITY
HD UV flexo matches offset resolution and provides exceptional colour consistency
SINGLE PASS
Finished product with one machine
FAST COLOUR CHANGE
Print station colour change in under 70 seconds
SET UP ‘ON-THE-FLY’
Set free print stations up for the next job during production run
WIDE SUBSTRATE RANGE
Unique print drive eliminates gear drive between print cylinder and impression roll
ON PRESS COLOUR MATCHING
Adjust colour without interfering with inking and impression
UNIPRINT TECHNOLOGY
Unique print head geometry ensures consistently high print quality whatever the format size
PRE REGISTER
Pre-sets register position before running any web through the machine.
*CAMERA REGISTRATION
* Mark to mark camera registration system monitors and maintains print quality without operator intervention.
‘SET & FORGET’ IMPRESSION
Results in reduced set up times
JOB MANAGEMENT
All job data including registration, tension, anilox, ink is stored for recall at a later date.
FLATBED CUT & CREASE TECHNOLOGY
High quality cut, crease and braille with minimal tooling cost
EFFICIENCY
Save money on short to medium run cartons (5,000 – 250,000 cartons)
MAX. NO. OF PRINT STATIONS
20
DIE CUTTING
Flatbed & Rotary
WEB WIDTH
430mm (17”) and 510mm (20”)
MAX MECHANICAL SPEED PRINTING & ROTARY DIE CUTTING
200 m/min (660ft/min)
MAX MECHANICAL SPEED FLATBED DIE CUTTING
10,000 impressions/hr (web speed varies depending on format length)
MAX UNIWIND CAPACITY
1250mm / 800KG (50”/ 1760lb)
MINIMUM PRINT AND CUT REPEAT
203mm (8”)
MAXIMUM PRINT AND DIE CUT REPEAT
635mm (25”)
MAXIMUM SUBSTRATE THICKNESS
600 microns (24pt)

Substrate range is subject to machine configuration. Actual performance will be subject to trial.

Options

  • 1250mm (50”) Unwind
  • Contact web cleaner
  • UV water-based flexo
  • Screen (solvent | water-based | UV)
  • Turn bar
  • Cold foil
  • Hot foil
  • Rotary die cutting
  • Delivery & collection systems
  • Print inspection systems
  • Application support & consultancy
  • Automatic butt splicer
  • Non contact web cleaner
  • Gravure (solvent | water-based)
  • Rail system
  • Lamination
  • Cast & cure
  • Variable data printing
  • Flatbed die cutting
  • Waste management
  • Chill rolls
  • Customised design and manufacture

Standard specification

  • 1000mm / (40”) diameter servo braked unwind – and rewind – with 3” air mandrel
  • Web guide with ultra-sonic sensor
  • Servo driven infeed and outfeed drives with closed loop tension control
  • Print stations equipped with pre-register
  • Self cleaning plate system
  • Die cutting and sheeting stations
  • Operator friendly touch-screen HMI interface
  • Web break detection
  • Job storage
  • CE guarding

Options

  • Additional die cutting station
  • Air assisted turn bar
  • Automatic cross register
  • Break Free waste stripping system
  • Auto register (print to mark)
  • Cold foil
  • Corona treatment
  • De-lam / Re-lam
  • Dual axis servo
  • Fan folder
  • Hot foil
  • Lamination
  • Rail system
  • Rotary screen printing
  • Second rewind
  • Shingling delivery table
  • Slitting
  • Sprocket hole punching
  • UV, water based or combination drying
  • Video inspection
  • Water cooled chill rollers
  • Web cleaning
  • 100% print inspection

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