UC500 Coating and priming unit

UC500 Coating and priming unit

UC500 Coating and priming unit

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UC500 Coating and priming unit

The UC500 coating line is a universal coating/priming unit. It comes as an inline or offline version. Inline versions support all major digital presses. GM delivers the UC500 in both left- right and right-left run direction. Coatings are applied with a flexo graphic station and can be both UV and water based. The UC500 can be equipped with partial varnish, lamination, super gloss and other coating options. For priming synthetics a Corona system is needed. Water based coatings will need a closed chamber option in most cases. The UC500 can be delivered in a “full duplex version” that applies coatings to both sides of the web. The standard 4×1.6 meter UC500 has a more compact sister; The ultra compact UC500L. This light version measures only 2×1.6 meters.

Characteristics

The converting line consists of a UV varnish, lamination/supergloss with length slitting.
Operation can be both inline with a dancer or offline (optional unwind module).
Typical applications are banners, folders, post cards and roll-to-roll printed labels (not die cut).
The line is operated by a touch display and available for web widths of 330mm (~13.0”) or 515mm (~20.3”). The machine can be supplied with rotating length slitting.

Advantages

  • UV flexo varnish.
  • Ultrasonic web guide.
  • Pneumatic 76mm spindles.
  • Dual 76mm rewind with Ø500mm capacity.
  • Optional hot-air for aqua varnish.
  • Touch display setting of label quantity per sheet and other job information.
  • Automatic register control adjusts for changes in the web speed (cut to mark).

Optional equipment

  • Length slitting knives (rotary top and bottom cutter) max. 6 knives. (Also for retrofitting).
  • Separate unwind section, max. roll diameter 1000mm (~39.4”).
  • Hot-air module for Aqua varnishJogger table for sling stacking.
  • Spot varnish.
  • Corona treater.
  • Back scoring / Perforation.

Technical Specifications

Specifications Metric Imperial
Web width 100 – 500 mm 4 – 20″
Substrate 60 – 200 µm
Rewinder
Diameter max. Ø500 mm 19.7″
Core diameter 76,2 or 152,4 mm 3 or 6″
Unwinder
Diameter max. Ø700 mm 27.6″
Core diameter 76,2 or 152,4 mm 3 or 6″
Flexo Station
Orint cylinder size 228,6 – 482,6 mm 9 – 19″
Curing  GEW UV 6 kW
Spot varnish option (digital sensor register control)
Hot air drying system 11 kW
Power / Air  3x400V+N+PE, 16A, 6 bar
Dimensions (WxDxH) 3,8 x 1,5 x 1,7 m
Exhaust  Ø100 mm, 800 m³/h. Outside

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